Thickness directly affects a productโs functionality, quality, and cost. It influences key performance properties such as tensile strength, rigidity, barrier performance, puncture resistance, and opacity.
Consistent thickness also maintains product quality and the expected tactile feel, while poor accuracy can lead to customer rejections and costly rework.
The FT3 thickness gauge helps manufacturers stay within tight tolerances, improve consistency, reduce raw material use, and provide traceable, time-stamped records that prove compliance throughout production.
Thickness is a key parameter for many manufacturers as it affects the functionality, quality and cost of finished products.
Functionality- Raw material thickness directly influences the physical properties of a product. Important examples include;
- Tensile strength of textiles, plastic films, paper and tissue.
- Rigidity of plastic film, and cardboard packaging.
- Barrier properties of plastic films.
- Puncture resistance of plastic microwaveable containers.
- Opacity of inks, coatings, plastic film and paper.
Quality- Thickness should be controlled to ensure batch consistency and ensure products have the correct tactile โfeelโ.
- High-quality goods are packaged in robust high gauge materials.
- Quality toilet tissue, baby wipes, and kitchen paper are supplied thicker and stronger.
- Thicker, heavier paper is used for certificates, brochures and art supplies.
Cost-Using a low accuracy gauge inevitably leads to the supply of goods that are above or below thickness tolerance.
- Out of tolerance material can be rejected by customers leading to huge re-working costs and loss of credibility.
- A few microns saving in reduced thickness can equate to tens of thousands of Dollars/Pounds/Euros of raw material savings in a relatively short period.
The FT3 thickness gauge allows product to be manufactured within tight tolerances targeted right in the middle of a customerโs specification.
- The high accuracy and resolution give absolute confidence that material is always supplied within customer requirements.
- A high confidence in results often allows tighter manufacture control and a reduction in raw material use. Raw material savings can pay for the gauge in a matter of weeks or months.
- Securely date and time-stamped result labels can be attached to retained samples or job sheets giving absolute confidence that a product has been tested throughout its production run.